PE-AL-PE IS 15450

KiTEC Composite Pipes (ISI marked): KiTEC Composite Pipes have pressure rating of 13.8 Kg/Cm^2 at 23o C and 11.0 Kg/Cm^2 at 60oC. KiTEC Composite Pipes can safely be used for 6 Kg/Cm^2 pressure at 80oC operating temperature. Short term excursions to 95oC will not affect the overall performance. Design life span for KiTEC Composite Pipes is more than 50 years. KiTEC Composite Pipes are manufactured as per IS 15450:2004

The manufacturing range and specification are as follow:

Pipe Size 1014 1216 1620 2025 2532 3240 4050
Minimum OutSide Diameter(mm) 14.00 16.00 20.00 25.00 32.00 40.00 50.00
Minimum Wall Thickness(mm) 1.70 1.75 2.00 2.45 2.80 3.40 4.00
Maximum Coil/Pipe Length (Meters) 300 300 250 200 150 150 100
Minimum Aluminium Thickness(mm) 0.20 0.20 0.25 0.25 0.30 0.30 0.30
Minimum OutSide Layer Thickness(mm) 0.40 0.40 0.40 0.40 0.40 0.40 0.40
Maximum Weight Kg/Meter 0.088 0.102 0.146 0.222 0.336 0.502 0.700
Equalvalent NB Size inch 3/6" 1/2" 3/4" 1" 11/4" 11/2" 2"

The Pipes are black in colour on outer layer and in natural colour in inner layer are UV-resistant and can be safely used for outdoor as well as concealed installations.

Applications:
  • Plumbing - Hot & cold
  • For Diesel/petrol/Kerosene
  • Air Conditioning
  • Fuel Oil Lines
  • Solar Heating
  • Cable Conduits
  • Submersible Pump Piping
  • Compressed Air Systems
  • Jet Pump Piping
  • Natural Gas Distribution
  • Refrigerant Systems
  • Food/Chemical Processing
  • Radiator Central Heating
  • Vacuum Systems
  • Under Floor Heating
  • Insecticides Spraying

PE-AL-PE IGC 308

KiTEC Composite Pipes are manufactured as per IAPMO IGC-India 308-2014, the specification for Polyethylene/Aluminium/Polyethylene (PE-AL-PE) Composite Pipes.

KiTEC Composite Pipes have a pressure rating of 12.0 Kg/Cm^2 at 23o C and 6.0 Kg/Cm^2 at 65o C.

The manufacturing range and specification are as follow:

Pipe Size 1216 1620 2025 2532 3240 4050 5063 6375 7590 90110
Minimum OutSide Diameter(mm) 16.00 20.00 25.00 32.00 40.00 50.00 63.00 75.00 90.00 110.00
Minimum Wall Thickness(mm) 1.70 1.90 2.30 2.90 3.40 3.90 4.50 5.60 6.10 6.60
Maximum Coil/Pipe Length (Meters) 300 250 200 150 150 100 100 50 12 12
Minimum OutSide Layer Thickness(mm) 0.40 0.40 0.40 0.40 0.40 0.40 0.80 0.80 1.00 1.00
Maximum Weight Kg/Meter 0.107 0.142 0.218 0.320 0.482 0.672 1.108 1.534 2.115 2.715
Equalvalent NB Size inch 1/2" 3/4" 1 11/4" 11/2" 2" 21/2" 3" 31/2" 4"

The Pipes black in colour on outer layer and natural in colour in the inner layer with continuous blue line on outer layer, are UV resistant and can be safely used for outdoor as well as concealed installations.

Applications:

KiTEC Composite PR-PL Pipes can be used for hot and cold water plumbing as well as distribution lines of solar water heating systems.

PE-AL-PEX IGC 309

KiTEC Composite PE-AL-PEX Pipes (IAPMOIGC-309:2014): KiTEC introduced a new range of composite Pipes having cross linked polyethylene (PEX) layer inside. Cross-linked polyethylene, commonly abbreviated PEX or XLPE, is a form of polyethylene with cross- links. PEX is made from high density polyethylene (HDPE) and improves property at elevated temperature. KiTEC Composite PE-AL- PEX Pipes have a pressure rating of 12 kg/cm^2 at 23o C temperature, 8 kg/cm^2 at 80o C temperature and 5 kg/cm^2 at 95o C temperature. Design life span for KiTEC Composite PE-AL-PEX Pipes is in excess of 50 years.

KiTEC Composite PE-AL-PEX PR-Pipes are manufactured as per IAPMO IGC-India 309-2014, the specification for Polyethylene/Aluminium/Cross linked Polyethylene (PE-AL-PEX) Composite Pipes. The manufacturing range and dimensional details are same as KiTEC Composite Pipes (IAPMO IGC -308).

The Pipes, black in colour on outer layer and orange colour in the inner layer with continuous red line, are UV resistant and can be safely used for outdoor as well as concealed installations.

Applications:

KiTEC Composite PE-AL-PEX Pipes can be used for all the applications of KiTEC Composite PR Pipes (ISI marked)PR Pipes. In addition to this, these Pipes are suitable for other applications such as solar panel piping, where the operating temperature can be up to 95oC.

PEX-AL-PEX ASTM F1281

KiTEC Composite PEX-AL-PEX Pipes(ASTMF1281:2017):KiTEC Composite PEX-AL-PEX Pipes are having inner and outer layer of cross linked polyethylene. Cross-linked polyethylene, commonly abbreviated PEX or XLPE, is a form of polyethylene with cross- links. KiTEC Composite PEX-AL-PEX Pipes are approved by IAPMO Research and Testing, INC. California, USA. KiTEC Composite PEX-AL-PEX Pipes have a pressure rating of 13.8 kg/cm^2 at 23o C temperature, 11.0 kg/cm^2 at 60o C. KiTEC Composite PEX-AL- PEX Pipes can be safely used for 8.6 kg/cm^2 pressure at 83o C operating temperature. Design life span for KiTEC Composite PEX-AL- PEX Pipes is in excess of 50 years. KiTEC Composite PEX-AL-PEX Pipes are manufactured as per ASTM F 1281-11. The Pipes are black in colour, are UV resistant and can be safely used for outdoor as well as concealed installations.

Applications:

KiTEC Composite PEX-AL-PEX Pipes can be used for all the applications of Composite Pipe as per IS 15450. In addition to this, these Pipes are suitable for other applications such as solar panel piping, where the operating temperature can be up to 95oC.

Pre-Insulated KiTEC Composite Pipe

KiTEC Industries (India) Private Limited has been manufacturing PE-AL-PE Composite Pipes in India since 1996. Manufacture and marketing competitive World class range of products is the result of continual product Research and Development Manufacturing efficiencies, and dedication to quality is driving force at KiTEC.

Introduction of insulated pipe

Anti-sun heat preservation Composite Pipe. It is called anti-sun heat preservation Composite Pipe because this product combines anti-sun function and heat preservation effect in one,

  • The Outer UV stabilised layer protects the foam from UV.
  • The Foam Layer having thermal conductivity as low as 0.04 W/(mºK) reduces the heat loss.
  • The inner PE-AL-PE or PE-AL-PEX Composite pipe combines the best features of metal and plastic.

KiTEC pre-insulated Composite pipe are insulated with Closed Cell Foam Insulation with a protective coating of EVA. Closed Cell Foam Insulation (CCF) has been used successfully in HVAC products as a thermal insulation. CCF offers many benefits over fiberglass insulation, which is the typical insulation used in HVAC products today. CCF insulating products are produced by using molten polymeric materials and non-CFC based blowing agents. When the blowing agent is introduced into the molten polymer, the closed cell air pockets are formed. CCF has a smooth, durable external surface that resists dirt and moisture accumulation, thus reducing the potential for fungal or biological pathogen growth.

Because the surface is tough and resilient, it has a higher degree of puncture resistance when compared to fiberglass products. Even if the insulation surface is punctured, torn or otherwise damaged, the product still resists moisture absorption and microbial growth. CCF does not require an outer moisture vapour barrier or liner because the closed cell structure will not absorb moisture. The surface is easily cleaned if necessary to further resist microbial growth. CCF resists compression due to its rigidity and hence retains its thermal insulating capacity to a greater degree than fiberglass will under compressive forces.

Physical Properties:

Closed Cell Foam insulation (CCF) is a generic term used for Polyethylene based insulation having a closed cell structure. CCF is routinely used in the HVAC and plumbing industry to prevent surface condensation.

Service Temperature:

Polyethylene based materials are classified as thermoplastic. This material begins to soften as the temperature approaches the service temperature limit. The temperature limit is based on the melting point of the polyethylene material used in the insulation. When the service temperature limit is reached, the product becomes plastic and catastrophically melts, shrinks, and slumps.

Thermoplastic materials are very susceptible to temperature spikes even for a short period above their service limit. If the temperature is reduced, the material will not return to its previous shape because the cell walls collapse and hence will no longer perform as an insulator.

The use of Closed Cell Foam Insulation in HVAC appliances is a viable alternative to fiberglass insulation. CCF offers several advantages over fiberglass with regard to moisture absorption and its resistance against microbiological contamination. It is a superior product in its durability when compared to fiberglass. CCF however does not perform as well as fiberglass acoustically. If acoustics are not the primary concern on a project then CCF is an acceptable alternative. CCF costs more than fiberglass however, when one reviews the benefits of CCF as an inhibitor of microbial growth, first cost concerns are usually waived.

Product Range:
PipeSize CoilLength (Mtrs)
Insulation Thickness (mm) 6 9 13
1216 KiTEC Composite Pipe 200 200 100
1620 KiTEC Composite Pipe 200 100 100
2025 KiTEC Composite Pipe 200 100 100
2532 KiTEC Composite Pipe 100 100 50
Technical Data:
Property Value Unit
Gross density 30.8 kg/m3
Thermal conductivity 0.04- W/(m
Reaction to fire acc.to /EN 13501-1/ 0.042 E ºK) -
Maximum Service Temperature acc. To /EN14706/, /EN 14707 95 °C
Minimum Service Temperature 0 °C
Water absorption acc. to /EN 13472/ WS005
Traces quantities of water soluble ions and pH-value acc. to /EN 13468/ CL15 - F10 -pH 5.5

Advantages:

  • Pre-insulated for fast installation
  • UV resistant Outer Layer
  • Available in 50 to 100 meters coil
  • Closed cell pre-formed thermal pipe insulation
  • Higher density foam for longevity and durability
  • Suitable for underground applications
  • Low installed cost
  • Maximum energy savings
  • Resistant to moisture with high vapour resistance-anti-microbial
  • Resistant to hydrocarbons and most chemicals

KiTEC Pre-insulated Composite pipe applications:

  • Luxury Accommodation Buildings
  • Hospitals & Aged Care Facilities
  • Hotel & Entertainment
  • Hot and cold water supply
  • Transportation of chemicals
  • Commercial Buildings—Offices etc
  • Public Service Facilities & Buildings
  • Shopping Centre Complexes
  • Multi-Level Unit Housing
Description View Size Description View Size
Equal Tee   5063 Reduced Elbow 5063X….
6375 6375X…..
7590 7590X…..
90110 90110X…..
Reducing Tee 5063X...X… Male Th. Connector 5063X2"
6375X.. X…. 5063X2.5"
7590X.. X…. 6375X2.5"
90110X….X…. 6375X3"
Female Tee 5063x1/2” 7590X3"
5063X2” 90110X3"
6375X2.5” 90110X4"
7590X2.5” Reducer 5063X….
90110X1” 6375X....
90110X2” 7590X….
Equal Elbow 5063 90110X…
6375 Straight Coupler 5063
7590 6375
90110 7590
      90110